|本期目录/Table of Contents|

[1]黄浩,黄筱调,丁爽,等.人字齿轮装夹位姿误差对人字齿轮铣齿精度的影响[J].南京工业大学学报(自然科学版),2019,41(01):79-88.[doi:10.3969/j.issn.1671-7627.2019.01.013]
 HUANG Hao,HUANG Xiaodiao,DING Shuang,et al.Analysis of herringbone gear clamping pose errors for its form milling accuracy[J].Journal of NANJING TECH UNIVERSITY(NATURAL SCIENCE EDITION),2019,41(01):79-88.[doi:10.3969/j.issn.1671-7627.2019.01.013]
点击复制

人字齿轮装夹位姿误差对人字齿轮铣齿精度的影响()
分享到:

《南京工业大学学报(自然科学版)》[ISSN:1671-7627/CN:32-1670/N]

卷:
41
期数:
2019年01期
页码:
79-88
栏目:
出版日期:
2019-01-28

文章信息/Info

Title:
Analysis of herringbone gear clamping pose errors for its form milling accuracy
文章编号:
1671-7627(2019)01-0079-10
作者:
黄浩1黄筱调12丁爽1于春建2张虎2
1.南京工业大学 机械与动力工程学院,江苏 南京 211800; 2.江苏省工业装备数字制造及控制技术重点实验室,江苏 南京 211800
Author(s):
HUANG Hao1HUANG Xiaodiao12DING Shuang1YU Chunjian2ZHANG Hu2
1.College of Mechanical and Power Engineering,Nanjing Tech University,Nanjing 211800,China; 2.Jiangsu Key Laboratory of Digital Manufacturing for Industrial Equipment and Control Technology,Nanjing 211800,China
关键词:
人字齿轮 装夹位姿误差 精度评价 耦合误差
Keywords:
herringbone gear clamping pose errors accuracy evaluation coupling error analysis
分类号:
TG616
DOI:
10.3969/j.issn.1671-7627.2019.01.013
文献标志码:
A
摘要:
针对人字齿轮铣齿加工过程中存在装夹位姿误差影响人字齿轮加工精度的问题,基于平面包络理论和齐次坐标变换,建立含人字齿轮装夹位姿误差的人字齿轮铣齿数学模型,依据齿轮标准ISO1 328-1—1995建立齿轮精度评价的理论模型。分别研究了人字齿轮装夹偏心误差、倾角误差、偏心误差和倾角误差的耦合作用这3种情况下对齿轮的齿廓误差、齿向误差、齿距误差的影响规律,得到齿面误差的敏感项。最后进行人字齿轮铣齿实验,实验结果验证了人字齿轮装夹位姿误差对人字齿轮铣齿精度的影响规律的正确性。所得规律及其研究办法有助于人字齿轮铣齿误差辨识、误差补偿和加工精度的提高。
Abstract:
Quality of the herringbone gear is influenced by the clamping pose error in its milling process.The mathematical model with pose errors for herringbone gear milling was established based on the flank milling envelope and homogeneous transformation matrix(HTM).The theoretical model of gear accuracy evaluation was built based on the gear standard ISO 1328-1—1995.The relationship of profile,lead and pitch error with respect to the gear eccentric,the inclination and the coupling error were investigated,respectively.The sensitive errors were obtained by analyzing the gear pose errors.Cutting experiments for herringbone gear were conducted to verify the method.Results showed the validity of the influence rule of herringbone gear clamping pose errors.The influence rule and the method could be used for error identification,error compensation and the improvement of machining accuracy in herringbone gear milling.

参考文献/References:

[1] KLOCKE F,BRUMM M,STAUDT J.Quality and surface of gears manufactured by free-form milling with standard tools[J].Gear Technology,2015,32(1):64.
[2] KAWASAKI K,TSUJI I,GUNBARA H.Manufacturing method of double helical gears using multi-axis control and multi-tasking machine tool[C]//International Gear Conference.[S.l.]:Lyon Chandos Publishing,2014:86.
[3] 黄强,张根保,张新玉.机床位姿误差的敏感性分析[J].机械工程学报,2009,45(6):141.
[4] ZHU S W,DING G F,QIN S F,et al.Integrated geometric error modeling,identification and compensation of CNC machine tools[J].International Journal of Machine Tools & Manufacture,2012,52(1):24.
[5] HUANG N D,BI Q Z,WANG Y H.Identification of two different geometric error definitions for the rotary axis of the 5-axis machine tools[J].International Journal of Machine Tools & Manufacture,2015,91:109.
[6] DING S,HUANG X D,YU C J,et al.Identification of different geometric error models and definitions for the rotary axis of five-axis machine tools[J].International Journal of Machine Tools & Manufacture,2016,100:1.
[7] 李光东,樊利君,陈光胜,等.一种成形砂轮磨齿机的几何误差建模与补偿研究[J].机床与液压,2012,40(1):7.
[8] BU Z H,LIU G,WU L Y.Modal analyses of herringbone planetary gear train with journal bearings[J].Mechanism and Machine Theory,2012,54:99.
[9] DING S,HUANG X,YU C,et al.Novel method for position-independent geometric error compensation of five-axis orthogonal machine tool based on error motion[J].International Journal of Advanced Manufacturing Technology,2016,83(5/6/7/8):1069.
[10] 方成刚,葛海燕,洪荣晶.砂轮偏心对单侧成形磨齿齿形误差的影响分析[J].计算机集成制造系统,2012,18(11):2509.
[11] 张虎,黄筱调,袁鸿,等.砂轮位置对成形磨齿齿廓偏差的补偿[J].计算机集成制造系统,2013,19(6):1288.
[12] 方成刚,巩建鸣,郭二廓,等.圆柱齿轮偏心对成形磨齿精度的影响及补偿[J].计算机集成制造系统,2015,21(3):716.
[13] LITVIN F,FUENTES A.Gear geometry and applied theory[M].2nd ed.New York:Cambridge University Press,2004:33-127.
[14] 吴序堂.齿轮啮合原理[M].2版.西安:西安交通大学出版社,2009:126-172.

备注/Memo

备注/Memo:
收稿日期:2017-06-02
基金项目:国家科技重大专项(2012ZX04002-041)
作者简介:黄浩(1993—), 男,E-mail:huanghao0802@163.com; 黄筱调(联系人),教授,E-mail:njgdhxd@189.cn.
引用本文:黄浩,黄筱调,丁爽,等.人字齿轮装夹位姿误差对人字齿轮铣齿精度的影响[J].南京工业大学学报(自然科学版),2019,41(1):79-88..
更新日期/Last Update: 2019-02-26